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Warehouse Agent iconAI Agent

Warehouse Agent

Warehouse Agent that automates supply chain workflows using your data and tools.

The challenge

Operators walk longer routes than they need to, put stock away wherever there is space, and count the whole warehouse once a year during a shutdown. Variances surface months after the cause, damage disputes come down to memory, and every new starter learns the layout by following someone around.

The outcome

Azure AI Document Intelligence reads the inbound paperwork, a Microsoft Foundry agent plans slotting and picking against the item master held in Azure AI Search, and Azure Functions target counts at the items most likely to be wrong. Stock, task and photo evidence write back to the warehouse system on every movement.

At a glance

Type
ai agents
Category
specialized

Next step

Move from solution to engagement.

Build This Solution

01 — Architecture

End-to-end architecture

Work starts on the floor from a handheld or scanner, flows through a secure API into the task backend, and is planned by the Foundry agent against the item master, the standard operating procedures and live stock. Inbound paperwork is read by Document Intelligence, and every movement is written back to the warehouse management system.

FLOOROperator / Pickerhandheld · scannerCAPTUREAzure Static WebAppshandheld task UICommunicationServicesalerts to the floorAPPLICATIONAzure APIManagementgateway · auth · SLAAzure ContainerAppsagent & task APIAI & AGENTMicrosoft FoundryAgentplan · assign · checkAzure OpenAImodelsexception reasoningAI DocumentIntelligenceASN & packing listsAzure AI SearchSOPs & item masterDATA & SYSTEMSAzure SQLstock & bin recordsAzure Cosmos DBtask state & eventsAzure Key VaultWMS credentialsOUTCOME & INSIGHTDynamics 365 /WMSstock write-backSupervisor reviewexception queuePower BI / Fabricthroughput & accuracyDEVOPS & DELIVERYGitHubsource control & CIDockercontainer buildContainer Registryversioned imagesAgent releasedeploy with rollback
Figure 1 — End-to-end reference architecture for a warehouse operations agent on the Microsoft stack.
  • Floor: Operator / Picker
  • Capture: Azure Static Web Apps, Communication Services
  • Application: Azure API Management, Azure Container Apps
  • AI & agent: Microsoft Foundry Agent, Azure OpenAI models, AI Document Intelligence, Azure AI Search
  • Data & systems: Azure SQL, Azure Cosmos DB, Azure Key Vault
  • Outcome & insight: Dynamics 365 / WMS, Supervisor review, Power BI / Fabric

02 — Workflow

Process & decision workflow

How stock is received, verified, put away, picked and counted — then branched. Variances inside tolerance confirm automatically and release the next task, while damage or a real discrepancy raises a supervisor investigation with the scan history and photo evidence attached.

1ReceiveInbound ASN, packing list and palletscan captured2VerifyQuantity, batch, expiry and damagechecked on arrival3Put awayBin suggested from velocity, size andstock rules4PickWave built and routed for the shortesttravel path5CountCycle counts triggered by variance anditem risk6ReconcileStock, task and exception written backto the WMSStockmatches?Path 1 · variance in toleranceAuto confirm the taskStock updated and the next task releasedPath 2 · variance or damageSupervisor investigationPhoto, scan history and audit trailattachedInventory updatedBin, batch and quantity recordscorrectedFloor notifiedReplenishment or hold raised tothe teamClosetask complete
Figure 2 — Receive → verify → put away → pick → count → variance branch → confirm or investigate.
  1. Receive: Inbound ASN, packing list and pallet scan captured
  2. Verify: Quantity, batch, expiry and damage checked on arrival
  3. Put away: Bin suggested from velocity, size and stock rules
  4. Pick: Wave built and routed for the shortest travel path
  5. Count: Cycle counts triggered by variance and item risk
  6. Reconcile: Stock, task and exception written back to the WMS
  7. Path 1 · variance in toleranceAuto confirm the task: Stock updated and the next task released
  8. Path 2 · variance or damageSupervisor investigation: Photo, scan history and audit trail attached

03 — Components

Key Microsoft components

Warehouse work is time-critical and evidence-heavy — the agent, its knowledge and its audit trail all stay on the Microsoft stack.

  • Azure Static Web Apps iconAzure Static Web AppsHandheld and scanner task experience for the floor.
  • Azure Communication Services iconAzure Communication ServicesAlerts, holds and replenishment messages to the team.
  • Azure API Management iconAzure API ManagementSecure gateway for WMS, ERP and carrier integrations.
  • Azure Container Apps iconAzure Container AppsTask and agent APIs that scale with shift volume.
  • Microsoft Foundry Agent Service iconMicrosoft Foundry Agent ServicePlanning, assignment and verification orchestration.
  • Azure OpenAI models iconAzure OpenAI modelsException reasoning and natural language task instructions.
  • Azure AI Search iconAzure AI SearchGrounding over standard operating procedures and item master.
  • Azure AI Document Intelligence iconAzure AI Document IntelligenceReads advance shipping notices, packing lists and labels.
  • Azure Logic Apps iconAzure Logic AppsWave building, replenishment triggers and escalations.
  • Azure Functions iconAzure FunctionsCycle-count targeting, tolerance rules and metrics.
  • Azure SQL iconAzure SQLStock, bin, batch and movement records.
  • Azure Cosmos DB iconAzure Cosmos DBLive task state, scan events and device sessions.
  • Azure Key Vault iconAzure Key VaultWMS credentials, device certificates and secrets.
  • Power BI / Microsoft Fabric iconPower BI / Microsoft FabricThroughput, accuracy, shrinkage and labour dashboards.

04 — AI

What the agent consumes

The capabilities the agent applies to every task, and the line it does not cross.

AI capabilities embedded in the agent

  • OCR on labels and shipping notices
  • Barcode and label reading
  • Damage image classification
  • Anomaly detection
  • Demand-aware slotting
  • Pick route optimisation
  • Natural language instructions
  • Exception reasoning
  • Cycle-count targeting
  • Human-in-the-loop routing
  • Audit summarisation
  • Workflow orchestration

AI responsibility boundaries

The agent proposes slotting, wave and count decisions, and executes only those inside the configured tolerance. Stock write-offs, damage claims and safety holds always require a named supervisor. Every task retains the scan history, the photo evidence and the rule that was applied.

05 — Personalization

Personalization & evolving process

The same methodology applies to every agent in the catalog. Tune the site, the workflow, the tolerances and the value model — the page structure stays identical.

Site & operation profile

Define the warehouse layout, zones, item master, seasonality and shift patterns. The personas are the picker, the shift supervisor, the inventory controller and the operations planner.

06 — Impact

Key outcomes & business impact

Starting targets for the value case — validate each one against the customer baseline during discovery.

  • Stock accuracy99%+Continuous, risk-targeted counting instead of an annual freeze.
  • Pick productivity25%+Shorter travel paths and fewer clarification stops per wave.
  • Exception handlingMinutesVariances reach a supervisor with the evidence already attached.
  • Operator onboardingDaysNew starters follow guided tasks instead of memorised routes.

Illustrative improvement index

Manual baseline = 100. Illustrative targets, not a commitment — confirm against the customer baseline.

10070Travel per pick10030Count cycle time10035Stock varianceManual baselineAI-assisted target
  • Travel per pick: manual baseline 100, AI-assisted target 70
  • Count cycle time: manual baseline 100, AI-assisted target 30
  • Stock variance: manual baseline 100, AI-assisted target 35

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